Our Products

EXPANSION TANK FLANGE STAMPING MOLD

Sheet Metal Ironing Dies and Press Systems for Expansion Tanks This system includes specialized sheet metal ironing dies that enable weldless flange connections in expansion tanks. Upon request, the entire system can be delivered as a turnkey project, integrated with the press system. We request samples of your products to design custom solutions that ensure minimum die marks on the surface. Our Solutions and Advantages: Complete Solution: Depending on your demand, we install our die systems together with the press line as a turnkey solution. Minimum Die Marks: By requesting samples of your products, we create custom designs tailored to your business that leave minimal die marks on the surface. High Precision: Advanced die technology that optimizes sealing and strength in weldless flange connections. Please contact us for detailed information, diameter ranges, and customized offers for your company.

Circular Welding Automation

Circular Welding Automation – Technical Specifications Turning capacity: Ø 0–100 / 400–160 cm Rotation capability for workpieces: 100–400 cm length 250 mm 3-jaw chuck 20 mm linear guideway and carriage set (on all axes) Torch holder adjustable for automatic welding torch Pneumatic center punch (replaceable shaft input) – pointed center Oscillation system: Available Loading system: Mechanical center support alignment Welding Modes: Circular welding Welding Methods: TIG / MIG-MAG / Submerged Arc Welding (SAW) Operating Voltage: 380V 4 Axes (X–Y–Z–A) Rotation Motor: 12 Nm stepper motor with reducer Feeding Motor: AC motor with reducer Y–Z–X motion motors: 0.25 kW AC motors with reducer PLC Screen: 7" PLC + external PLC unit PLC Screen Type: Touchscreen AC transformer for stepper motors Electrical panel designed according to CE standards with filtered ventilation Joystick movement control for 3 axes Mobile wheeled control unit for PLC screen and control panel Machine Color: RAL6018 / RAL7016 Custom Manufacturing Options Product dimensions are flexible. Turning distance between chuck and center can be produced as 100 / 200 / 300 / 400 cm, depending on your requirements. The machine can also be manufactured with single-torch or dual-torch axis configuration.

Horizontal Type Circular Welding Automation

Longitudinal Welding Automation (Ø 850 mm Capacity)

Technical Specifications Maximum Diameter: 850 mm Maximum Length: 1200 mm Copper Backing Plate: 6 mm, spherical slotted design Sheet Thickness Range: 0.6 – 10 mm Copper backing plate with water circulation cooling system + fan unit Rear support stopper for workpiece positioning Vertical axis movement driven by reducer-equipped stepper motor Oscillation System: Available Copper-based support beam: 125 × 80 mm Clamping Jaws: Steel body with copper-tipped surfaces Pneumatic clamping system for jaws Welding Methods: TIG / MIG-MAG / Submerged Arc (SAW) Elevator (lifting) system: Optional Machine Color: RAL 7016 / RAL 6018

Ø1600 CIRCULAR WELDING AUTOMATION

• Turning Capacity: Ø1600 mm • Rotating Length Capacity: 3000 mm • Dual Torch Connection Axis: Each torch has 3-axis movement capability + 2-axis oscillation system • Chuck: Ø250 mm • Linear Guide & Carriage: 25 mm or 20 mm on all axes • Torch Holder: Adjustable according to automation torch • Hydraulic Tack (Point Press): Available (Sharp Tack Type) • Oscillation System: Available (2 units) • Loading System: Hydraulic loading with angled ramp • Welding Modes: Circular welding • Welding Methods: TIG / MIG-MAG / Submerged Arc (SAW) • Operating Voltage: 380V • Axes: 4-axis (X-Y-Z-A) + two independent X-Y-Z sets • Rotation Motor: 12 Nm step motor with gearbox • Travel Motor: Geared AC motor for linear welding • Y-Z-X Travel Motors: 0.25 kW geared AC motors • PLC Screen: 7” PLC + external PLC unit • PLC Interface: Touchscreen • Power System: AC transformer for step motors • Control Cabinet: CE compliant, filtered cooling ventilation • Movement Control: Joystick control for all 3 axes • Machine Color: RAL 6018 / Black / Anthracite Grey ADDITIONAL FEATURES • Side-lifting hydraulic loading table, aligning the product with the chuck axis • Hydraulic tack pusher enables dome-forming / bulging operations MATERIAL SPECIFICATIONS • Lower bent body sheet: 5 mm • Chassis profiles: 80 × 80 × 5 mm • Rear support columns: 10 × 250 mm • Moving axis connection parts: 20 mm • Chuck body: 10 + 20 mm • Tack unit: 10 mm • Slide carriage moving parts: 20 mm • Hydraulic lifting components: 15 mm • Loading ramp lifting capacity: 2 tons

Coupling Welding Automation

Technical Specifications Maximum Pipe Diameter: 400 mm Distance Between Centers on Support Bed: 500 mm Torch cable routed internally through the pipe Detachable pipe support and pointed pneumatic centering unit V-type support bed Height-adjustable AC motor-driven rotary table with reducer Adjustable center positioning for spot/centering unit Manually adjustable vertical torch positioning arm Manually adjustable horizontal torch positioning arm Rotation motor: Stepper motor with reducer Dual-joystick manual control system 7” Touchscreen PLC AC-powered transformer for stepper motor supply Electrical panel designed according to CE standards Filtered panel ventilation system Mobile wheeled control unit for PLC screen and operator panel Machine Dimensions: 865 × 1275 × 2500 mm Machine Color: RAL 6018 / RAL 7016

LINEAR PLATE JOINTING WELDING AUTOMATION

Linear plate joining welding automation is a system where metal plates are automatically welded end-to-end or overlapping with high precision, continuously, and with high quality using pneumatic clamping (copper strip), PLC control, and servo motor drive. Lengths can be up to 12 meters. Linear Welding Automation System Features Precise Clamping: The material is prepared for welding with copper strips and a pneumatic/air hose pressure system, minimizing distortion. Control Systems: Easily controlled via touch screen PLC. Cooling: Water or gas-cooled systems can be used to improve weld seam quality. Capacity: 12000 mm welding length. Application Areas: Widely preferred in tank, tube, boiler, trailer chassis, and flat metal plate joining processes.

FISHMOUTH SLEEVE WELDING AUTOMATION

WELDING METHOD MIG/MAG / TIG PRODUCT DIMENSIONS 880 × 1280 × 2500 mm PLC SYSTEM 7” PLC Control System WELDING TYPE Fishmouth / Sleeve Welding BED SYSTEM Elevating, horizontally movable, removable V-bed WORKING RANGE Distance Between Tack Beds: 530 mm AXES A and Z axis WELD OVERLAP Available WELDING MOUTH DIAMETER 200 mm OSCILLATION Vertical oscillation available PNEUMATIC TACK PRESSING Adjustable pressure The fishmouth welding automation system offers a practical solution as a unique machine in its class in terms of working principle. It is designed to weld the fishmouth-shaped cutouts made on pipes. Simply mark the top and bottom points, set the speed and oscillation distance, and press start. Both single-sided and double-sided outlets can be welded. With the specially developed quarter-turn overlapping welding method, leakage risk and poor weld appearance are eliminated. Product features are as listed above. With the help of the table lift system, the product can easily be raised to the desired height. After positioning the product, it can be easily lifted from the fixture using the pneumatic tack unit.

Self-Aligning Welding Rotator

Longitudinal Welding Automation (Ø 1600 mm Capacity)

Maximum Diameter: 1600 mm Maximum Length: 2100 mm Copper Backing Plate: 6 mm, spherical slotted design Sheet Thickness Range: 0.6 – 10 mm Copper backing plate with water circulation cooling system + fan unit Rear support stopper for workpiece positioning Vertical axis movement driven by reducer-equipped stepper motor Oscillation System: Available Copper-based support beam: 125 × 80 mm Clamping Jaws: Steel body with copper-tipped surfaces Pneumatic clamping system for jaws Welding Methods: TIG / MIG-MAG / Submerged Arc (SAW) Elevator (lifting) system: Optional Machine Color: RAL 7016 / RAL 6018

Angle-Adjustable Welding Positioner

Submerged Arc Welding Automation System

Pillar Drill Automation Attachment and Material Feeding System

Product Title: Pillar Drill Automation Attachment & Material Feeding System Maximum Efficiency, Minimum Labor in Production Transform your existing pillar drills (drill presses) into fully automated production centers! Our advanced Pillar Drill Automation Attachment and Material Feeding System eliminates manual drilling operations, significantly boosting your production speed while minimizing labor costs. Key Features: High-Precision Automation: Precise control over drilling depth, feed rate, and retraction time ensures standardized, flawless results on every single workpiece. Smart Material Feeding: Provides continuous, automatic, and safe material loading onto the machine, enabling uninterrupted 24/7 operation. Easy Integration & Flexibility: Quickly adapts to various brands and models of drill presses. It is easily adjustable to accommodate different part sizes and shapes. Safety-First Design: Minimizes operator contact with cutting tools, drastically reducing the risk of workplace accidents. Contact us today to find the perfect solution tailored to your project details and processing capacity.

Pipe Cradle Body-Sleeve Welding Automation

HORIZONTAL FISHMOUTH WELDING AUTOMATION

DOUBLE CHUCK FIXED POSITIONER

5-AXIS WELDING AUTOMATION ROBOT WITH POINT RECORDING SYSTEM

Flange Hole Drilling and Chamfering Automation System

The machine shown automatically performs chamfering operations for flange types ranging from DN40 to DN450. Drilling operations can also be carried out on the same machine. With its specially designed table that automatically centers and clamps the flange, loading and unloading are very simple, and the operator is only required to give the start command.

Rotary Table Welding Automation

Technical Specifications: Rotary Welding Automation Table Feature Description Diameter Range 750 mm – 3000 mm Torch Holder Manually Adjustable Mounting Slots 4 – 10 Units Standard Deck Height 90 cm Base Dimensions Variable based on table diameter (e.g., 1200x1200mm for Ø2000mm table) Base Plate Thickness 25 mm (Thicker plates used for workpieces over 8 mm) OPTIONAL Adjustable Aluminum Clamps (100 mm Stroke)  

Hydraulic Press

COLUMN HYDRAULIC PRESS SYSTEMS (50T - 500T) General Introduction METKA TECH 4-column hydraulic presses are engineered to provide maximum rigidity and precision for operations requiring high stroke and wide bed areas. Our extensive product range, from 50 to 500 tons, is specifically optimized for industrialists aiming to maintain superior part quality and maximize die protection. Technical Specifications (Standard Configuration) Model Series Capacity (Tons) Standard Stroke (mm) Daylight (Max. Opening) (mm) Table Dimensions (mm) Approach Speed (mm/sec) MT-H-50 50 400 600 500 x 500 120 - 180 MT-H-100 100 500 750 600 x 600 100 - 150 MT-H-250 250 750 1000 800 x 800 80 - 120 MT-H-500 500 1000 1300 1200 x 1200 60 - 100 Key Features Precision Guiding: The hard-chrome plated 4-column structure ensures perfect parallelism throughout the stroke, significantly extending die life. Flexible Control: PLC-based control systems allow digital adjustment of stroke distance, pressure, and speed parameters. Safety Standards: Maximum operational safety with dual-hand button controls and optional light barriers in compliance with CE standards. Heavy-Duty Design: Frame structure with static and dynamic rigidity verified by FEA (Finite Element Analysis). Optional Equipment Speed Control: Up to 40% energy savings with servo-motor driven pump systems. Ejector (Cushion) System: Hydraulic bottom cushion for easy part removal from the die. Quick Die Change (QDC): Hydraulic clamping and sliding bolster systems. Laser Safety Barriers: Advanced sensors ensuring operator safety during high-speed operations. Applications Deep Drawing: Production of stainless steel cookware, sinks, and automotive body parts. Cutting & Punching: Sheet metal forming and blanking dies. Powder Metallurgy: Compacting of composite and powder parts. Assembly: Press-fitting of bearings, shafts, and bushings. Note: For custom requests such as 1000mm stroke, the frame and column structure are specially reinforced to maintain maximum operational safety and structural integrity.

Custom Welding Automation (Solutions tailored to your needs)